Before performing the unloading process, need to be prepared the necessary tools and equipment. This is so the time required is not lost because they have to find a tool or equipment.
Tools and equipment needed are:
a) Jack car and strut / jack stand
b) transmission jack as shown below.
Type of hydraulic jack, but some are using the screw. This becomes very important tool in the dismantling and installation of transmission. Because the position and the transmission will complicate the process of installation or demolition. Besides the safety of workers will be very harmful without this jack, and also the accuracy of the transmission installation.
a) The tool box containing the required key
b) work lights to light considering the position under the vehicle yangcenderung transmission.
c) Pump transmission lubrication oil filler and oil lubricants.
d) Body of the old lubricant reservoir.
e) Vet gravit and cloth / cotton waste.
Safety:
Each practice includes the demolition and installation of transmission, must always put the good work of salvation for the human and the workpiece. Therefore accuracy both before and at work is indispensable. Always keep all safe working conditions, such as for example to avoid the oil spill on the floor. In addition to causing discomfort in the works, the oil can cause crashing.
Demolition process:
a) Disconnect the negative battery terminal, is to guard against short-circuit current work.
b) Raise the car using a jack and plug the high jackstand removal to make room for the free movement of workers and the demolition and installation of transmission.
c) Remove the rubber cover stick / lever / handle the transmission gear shifting. See figure 16 below. By removing the fastening bolts.
d) Remove the transmission handles gear shifting, by removing the fastening bolts and lift out.
e) Remove the starter motor, which is off the wires and fastening bolts.
f) Remove the transmission lubricating oil, by opening the tap bolts, and prepare a lubricating oil tank. After finished, replace the screw tap and remove the lubricating oil tank, not to spill. If used to clean the spill.
g) Remove the propeller keporos connection, so that when the installation is not mistakenly marked before being released. As shown in FIG.
h) Remove the speedometer cable and reverse light wires from the terminal.
i) Remove the clutch cable from the lever liberator
j) Remove the handle and exhaust clamps associated with the transmission.
k) Place the transmission jack well, if necessary fastening with bolts or chains are available. This is to avoid the transmission falls off when the bolt fastening.
l) Remove the transmission mounting.m) Loosen the bolts fastening the transmission home. Consider whether the transmission remains in a flat position or not, when tilted like the image 20, then raise the jack.n) When the transmission is flat with the correct position, then remove the bolts fastening the transmission. Once again, note the flat position transsmisi.o) Pull the transmission towards the rear of the car, until the end of the transmission shaft pirmer off, and then lower the transmission jack to pelan2 expected when pulled out from under the car is concerned.p) Reduce the transmission of the jack.
Examination:a) Check the leakage of lubricating oil on the transmission input shaft seal. If there are signs of leakage instead of his seal. Oil leak is in addition to causing lack of air-transmitted quantity of lubricating oil, also when taxable koling be causing the clutch plate slip.b) Examination of lubricant oil leakage is also on the crankshaft seal.c) Examination of the wear of the clutch cable connection, and congestion.d) Check bearing road, the play is still smooth or broken. If damaged replace a new one.
Installation instructions:a) Lubricate using a grease-resistant graphite or hot grease in the bearings pilt on the fly wheel, boss conductor groove bearing press, and the transmission shaft groove. Look at the picture 19. besides that it is also at the end of the clutch cable.The parts are given a Vet
b) Install / Rev transmission on transmission jack, like the previous position of the transmission must be flat, especially the transmission input shaft. And the transmission belt properly on the jack in position when installed.c) Put the jack under the car and the transmission kekolong.d) Raise the jack until the correct input shaft to pilot bearing.e) Encourage the transmission slowly to match the end of the transmission input shaft pilot bearing on the fly wheel. After the fitting, slide the transmission back to the house to sit with ease. In this process should never be forced out by pressing the home life of the transmission bolts prngikat.f) Install the transmission mounting bolts and fastener. Harden according to the moment of hardening of the manual.g) Replace the motor and its starter cord.h) Install the propeller shaft in accordance with the sign made.i) Connect the speedometer cable and reverse cable and exhaust clamps.j) Fill the transmission lubricant.k) Install the clutch cable and sets the height and the freedom of the clutch pedal. See figure 22 below. Pedal height = 150.8 mm, and its freedom = 20-35 mm.l) Place the transmission shift handle with a rubber cover.m) Lower car from jack stands.n) Turn on the car, try adjusting the clutch and transmission work.o) Clean tools and equipment used.
